If a machine fails, production falls. The market value of your product can also decrease. If a drug isn’t made to standard, it can fail, and people could get sick.
The goal is to avoid production stoppages. However, machines break more than you think. That’s why it’s important to guide your machines’ functionality.
Thankfully, it only takes a few measures to avoid machine failures. Read on for three ways to reduce industrial equipment failure.
1. Proactive Maintenance
Proactively maintaining industrial machinery is one of the best strategies to avoid machine failure. From installing quality components to regular inspections, machinery maintenance is essential for operating at peak efficiency. THK products can help with this process.
It offers solutions such as bearings, gear systems, and linear motion products. In return, it will increase the performance, longevity, and reliability of your machinery. This maintenance should be done on a consistent basis.
This helps to identify and diagnose malfunctions before they become serious, costly problems. Scheduled intervals for maintenance should take into account the machine’s age, workload, and other operating conditions.
Remember to ensure the machine is up to date and in working order. It also helps identify potential breakdowns, allowing for early action to prevent costly breakdowns and resulting downtime.
2. Correct Storage
Correct and proper storage of machinery helps lower the chance that they will break down and cost a lot of money. It happens because of things in the surroundings, like dirt, dust, and humidity. It can also help make a machine last longer and reduce the chance of technical problems or misalignment.
Machines should be kept in a dry, safe place that is away from water and other sources of wetness. Also, heavy tools and other things that make a lot of noise and vibrations should be kept away from them.
They should be put on flat surfaces or platforms at the right height for operation. So, putting the machines away is one way to keep industrial machines from breaking down.
3. Understanding the Capability and Limitations of Machinery
It is important to know exactly what the machine is designed and intended to do, as well as its capabilities. Through this knowledge, it becomes easier to create a maintenance plan and use the machine. In addition, having an understanding of the machine’s limits is essential to avoid failure.
This can be achieved by having a full understanding of the capacities, activities, and what the machine may do. It is also important to understand the machine’s safety and environmental boundaries. This is to ensure the machine is used and within its boundaries.
This knowledge will assist in avoiding any unnecessary risks for the machine or its operators. By studying the machine’s reaction to various situations, one can better understand any appropriate parts required for upgrades or machine repairs. You can also prepare for any future potential problems with the machine.
Prevent Machine Failures Entirely With Proper Strategies
Industrial machines are essential components of many workplaces. Implement these top 3 strategies to avoid machine failures. In return, maintenance teams can cut down on time and ensure optimal performance.
Continuous maintenance, monitoring, safety training, and compliance with regulations are key to mitigating such problems. Be sure to take these steps to ensure safe and successful industrial operations.
We hope you enjoyed reading this post and that you have some new ideas on how to avoid a dangerous industrial machine breakdown. If you’d like to read more great content, keep exploring the rest of our site!